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Project: Traxxas Villain IV


See update at bottom of page


The Traxxas Villain IV is an interesting model boat. One of the features that make it almost unique is dual propellers. As you can see from the photos there is a motor dedicated to each prop. You may also notice that there is a right hand and a left hand prop. This is called counter rotating. The reason this is a benefit is because the counter rotation evens out "torque steer", a condition where the rotating propeller interferes with the forward motion of the boat. It is created by rotational friction. In single propeller boats, there is a strong tendency to steer poorly one way and over aggressively the other. Counter rotating propellers eliminate that trait.

Another distinguishing feature of this boat is it's steerable outdrives. More common in RC boat models is a static prop with a steerable rudder design. Some advantages to steerable outdrives (where the propeller and the rudder are integrated and turn as one unit) are: adjustable trim, support for surface piercing props, and scale appearance. The surface piercing props actually are "in the water" about half of the time at planing speeds. You might think this would be a disadvantage, but due to some insanely complicated hydrodynamic principles, it is actually a more efficient design. Propellers do not create thrust throughout the entire 360° rotation. The arch of the rotation that does not create thrust only creates drag. Essentially, by placing the prop close to the surface the drag creating area of the arch is placed in the air where there is almost no resistance, thereby increasing efficiency. Whew ...

This boat is about 31 inches long, comes with two motors, plastic props, no bearings, a mechanical speed controller, and no electronics. There is an RTR version for those folks who need the rest of the RC gear it takes to make the boat function, such as a radio transmitter, steering servo, receiver, and battery holder. The scale of the boat is fairly accurate and it looks great in the water.

I saw huge need for improvement after running the kit box stock for a while. I picked up an RC boating magazine (this was years ago) and saw a bunch of nifty mods they did. I tried them, realized a big improvement, and wanted more. So I bought another kit (I am now on my third one !) and set out to make the ultimate Villain IV. In the following paragraphs I describe what those mods are. My Villain IV now does 35 MPH with standard 6 cell packs, and does so for 6-7 minutes. This a dramatic improvement over the stock configuration. It also handles better and is much more reliable. With 8 cell packs it is stupid fast, almost undriveable. I once raced a 3.5 cc tunnel boat and made it to the first turn in the lead, made it to turn 2 just behind, and got wasted after that. Deep vee designs just don't turn well, while tunnel hull boats turn amazingly well. But, in a straight line I whooped him. Nobody could believe it and I drew quite a crowd around my nearly silent (by comparison) plastic boat. I was a little out of place there, but I had something to prove for all my hard work !
The Villain is at home in the rough water, something the tunnel hull folks run scared from. It is even more fun in the waves. I often go out on the rough water to double and triple the waves made by big boats. It is a total gas. Hopefully soon I will be able to put up some video of me "motocrossing" my boat around the river.

The modifications

The text follows the thumbnails at the top of the page, which you can click to enlarge

Picture 1

There is not much to show here except my paint job. I hated the crummy stickers that came in the kit so I decided to paint it. My color scheme is probably sappy, but I have no art skills at all (as you might have noticed from my web page). I used standard hobby paint, not the kind meant for Lexan like all the RC cars need. I might make one recommendation: use metallic colors, they look cool.

Picture 2

The main mod here is the addition of a plastic fin. I noticed that the stock kit had a bad habit of "skipping out" in a hard turn. This is mainly attributable to the characteristics of a deep vee, not to the designer of the hull, but I wanted to improve it anyway. I epoxied a piece of  plastic from the hull of my old boat to the bottom, paying super close attention to angles. I filed it down a little sharper on the leading and bottom edges to decrease drag. The performance benefits are: better straight line tracking in rough water and more aggressive, predictable turning. I was not sure of the best placement for this fin, and did not experiment, however the boat almost never "skips out" anymore.

Picture 3 & 4

Here you will see the bulk of the mods. The single biggest problem with the boat is the motor mounts. Even the relatively weak motors included in the kit (Mabuchi looking units) have enough power to warp and flex them. Because of all the flexing going on, the spur gears would often strip. My first fix was to install two Associated on road motor spacers on the inside of the motor mount to distribute the load. This eventually failed as the entire vertical portion of the mount would try to separate from the base via a long crack down the side. My second shot at a remedy was to place both motors on a common plate of fiberglass and attach this to the mounts. Aluminum would be a much better material because it would aid in heat dissipation, but I messed up the one piece I had. Underneath the motor mounts (in between the hull pieces) is another fiberglass plate, also connecting the mounts together. This absolutely solved any flexing and gear stripping problems. This mod mainly improves reliability and may improve handling due to a more rigid hull.

The stock motors were replaced by two Reedy (15 turn double) Sonic motors. These motors have the large commutator and generate a more usable power band (more emphasis on low RPM power), and are easy on brushes. I highly recommend the large commutator Sonic series of   motors for any application. The recommended brushes are the Reedy 737's. These brushes do not have a super high silver content and last like the Energizer bunny, and so will the commutator. This mod increases speed tremendously if applied in conjunction with better props (see below).

Motor cooling is essential in a boat due the continuous high current load the motors are under. Boats are hell on electric motors. If water itself doesn't harm them, the high stresses and heat they are subjected to eventually will. I had a tough time finding pre-made motor coolers (the silver looking tubes wrapped around the motors), so I made some. I used soft aluminum tubing from a hobby store, wrapped it around a motor, removed the coil , made it a little smaller, and then worked it back onto the motor for a tighter fit. I applied a little silicon heat sink paste for good thermal conductivity between the tube coils and the motor. I would not even run a motor in any boat without some sort of cooling solution. After a run I can hold my hand on one of the motors indefinitely, they are only lukewarm warm. The brush hoods get mighty hot, but at least you are not thermonuking the magnets. This mod gives a perceptible increase in speed, run time, and motor life.

Do not use a standard servo for steering. I was amazed at the difference of putting in a slightly beefier servo. I guess there is more load on those outdrives than one would expect. The servo I have in there is not terribly fast but it does have 46 ounce inches of torque. This mod (not really a mod as the kit doesn't have a servo in it) improves drivability and handling.

I went through speed control after speed control trying to find a way of keeping them dry and cool. This is a tall order for any electronics in a wet environment. My first attempt was with an old Tekin 310 inside of a homely, water tight plastic box. This did not work at all, as it always went into thermal shutdown, and twice failed entirely. I got serious and purchased a Zeta (I think that was the name of the company ...?) water tight speed controller. This thing was BURLY. The case was machined out of a solid piece of aluminum. It had reliability issues, was a low frequency controller, and I got crappy run times with it, so back it went. Then I placed a brand new Tekin 411G inside a Novak water tight case (don't even ask how I pulled that off !). This worked very well for quite some time...  but then Tekin came out with the TSC432M (M for Marine). This is the controller you see here. Don't even consider anything else .. 'nuf said.

The silver looking box is actually section cut out of an organizer box (hey what can I say, it works). The silver is from the aluminum foil on the inside, surrounding the receiver. I use a standard Tekin FM receiver. The foil is an extra precaution against RFI. I don't know how much the foil helps, but I can control the boat when it is farther away than I can see. Once, trying to see how far I could get it to go, I sent my brother out in a dinghy (small boat) to chase after it. He had to stand up and point to me which direction to steer so I could get it back, as it was so far away I could not tell what it was doing. This mod improves usability and, in some cases, safety.

The weird looking cross brace thingy just in front of the steering assembly is a stopper for the servo arm. Occasionally after a bad crash one of the universals would be broken. I figured this was due to the outdrives slamming over so hard that the universals were angled sharper than they could function, causing them to break. The stronger servo helped, but the stopper assembly alleviated this problem entirely. The servo arm cannot rotate farther than the stopper posts, so I set them  to restrict the angle of the outdrives to less than the maximum angle the universals can handle. This mod improves reliability. On the topic of the steering assembly, I installed a much longer arm on the servo and placed the ball studs under the arm. This enhances the geometry quite a bit.

The electronics are all mounted on yet another fiberglass plate. This is just a cleaner layout if you don't use the included mechanical speed controller. Hull flex is reduced as a side benefit. I mounted the speed controller's on/off switch inside the boat on a custom bracket I made. I actually hate this modification as I always forget to turn it on until after the top is screwed down.

I replaced the factory shaft tubes with larger diameter tubes so that I could install 4x8 flanged bearings in them. The motor mount hole for the shaft tube and the transom penetrations had to be drilled a bit larger. The factory motor mount placement markings (the little bumps telling you where to place the mounts) are quite a bit off. If you use the template, the mounts will be skewed and not be aligned properly with the holes in the transom. I found this out after placing the mounts on the vertical motor plate I made, which forced a proper alignment. Just ignore the factory template and use your eyeballs to sight it in. Place close attention to the little plastic pieces under the motor mounts ... they have a front and back. Once the hull pieces are glued, you are toast.

Picture 5

Here you can see the water pick up for the cooling system. Traxxas' web page would have you place them elsewhere. I tried it their way first and now feel my picture details a much cleaner solution. The Traxxas recommendation fails for 3 reasons: (1) the pickups are too far forward and are not ever in the water doing their job when the boat is at high speed, (2) you have to penetrate two flexible hull pieces with a solid tube in two places (just try keeping them in there with any amount of glue), (3) there are two friction points. The big boats place the cooling pickups in the rear for a good reason...  I have found that having the pickup almost completely out of the water works great (reducing drag even further). I use the supplied T-tube to split the one water input into two feeds for the motors. The path is: into the pickup, through the speed controller, through the T-tube, through the motor cooling tubes, and out the sides.

As an experiment I moved the outdrive linking bar to a lower spot on the outdrives. I did this to reduce flexing. While the flexing was greatly reduced, at least when forced by hand, I noticed no in water difference.

Replacing the stock props with Octura X447 props was one of the biggest enhancements. One is a right hand and the other a left. I recommend the Beryllium units even though the picture shows the aluminum version. I had beryllium props and lost one in the drink. When I went to the shop to get a replacement all they had were aluminum ... The aluminum units dent real easy. I noticed no difference in performance even though I expected to (because the beryllium props are way heavier). The prop cones are a nice finishing touch but I doubt there is any major performance enhancement here.

One thing I learned right off was to use Loctite threadlocker every where. A dab on the main spur gears, from the main shaft to the universal, from the universal to the prop shaft, and the prop shaft to the prop collar (only if using the Octura OCGCSS prop shaft adapters and X447 props). The Octura prop shaft adapters do not come with a flat side to secure the grub screw to. I Dremeled one in there before applying Loctite.

I run the trim set all the way out and wish it would go even further. Less trim is great for low speed handling and turning, more trim is better for high speed running as there is less boat in the water. It is an interesting setting to fiddle with because it can dramatically alter the boats handling characteristics.

I had a difficult time drilling out the outdrives for bearings and was only marginally successful so I reverted back to bushings to be safe. I think the outdrives were weakened too much by drilling anyway. Proper alignment seems to be the biggest problem. The bushings work great if lubed regularly.

The reason for the different colored universals on the outdrives is because I broke one of  the stock units and replaced it with one from Graupner. The Traxxas units are out of round a little, causing a click click when the prop is spun slowly and a roar when spun at normal operating Rpm's. This could be due to manufacturing tolerances because some of them did not do this.

Summary

The priority list for upgrades and modifications looks something like this:

1) Stabilize the motor mounts some how
2) Get good quality waterproof speed controller (Tekin 432M) and waterproof the receiver and steering servo (bathroom silicone sealant works amazingly well)
3) Find a good motor cooling solution
3) Replace the propellers with Octura X447 units (one right hand, one left hand rotation)
4) Get a good quality medium to high torque servo. Speed is not important for this application. Be sure it fits in the radio tray, however
5) Replace the motors with a budget mod (cheaper) or a Reedy Sonic (stronger faster better costlier) stay above 16 -18 turns for small comm motor and above 14 for a Sonic). You may want to get  smaller pinion gears for the low side of this range.
6) Bearings (be sure that they are constructed entirely of stainless . The first set I had rusted out)
7) All the other stuff I mentioned

This seems to have turned into a review more than anything, against my original intention. I may have sounded a little down on Traxxas. I think that some parts of the kit need serious improvement, while the kit as a whole is a great piece of work. My wish would be to turn the presently available kit into a beginner model, release another version with no electrics at all, improve some of the things I've mentioned here, and sell it for the same price.
Some of the mods I discussed here are absolutely necessary for reliability and over all fun. Others are for the speed freak and psycho tweaker. I would not expect to see the latter incorporated into the kit, but the average user will have a tough time even keeping this thing together in it's stock form. This statement has been qualified by others who have purchased this kit at my recommendation and left it bone stock. I have had years of fun with this boat and think it is better than most kits in this price range (I usually see it between $125 and $150).

Update: 1/26/07

I no longer have a Traxxas Villain, but plan on getting one again. Probably the new Villain EX version.
Since this article was written, 6-7 years ago, I spent quite a bit of time with it and did a few things to make it faster, but nothing too different than what is listed below, so not worthy of updating the info. Mostly just updated motors and batteries.
But I do have updated pictures and movies (see sidebar).